When inspecting crane wire ropes, how should broken wires be monitored?

Monitoring broken wires in crane wire ropes is crucial for ensuring the safety and functionality of the equipment. Counting the number of broken wires during each inspection provides precise and immediate information about the condition of the wire ropes. This method allows operators to track any changes in the integrity of the wire ropes over time, helping to identify potential issues before they escalate into more significant safety concerns.

Documenting these findings during every inspection helps maintain a thorough record, which can inform maintenance decisions and scheduling for replacement or repair. Additionally, counting broken wires helps in adhering to safety standards and regulations, as there are typically established limits for the number of broken wires allowed in a given length of wire rope.

While other monitoring options like monthly assessments, marking for replacement, or annual documentation all contribute to maintenance routines, counting broken wires per inspection provides real-time data that is critical for immediate action if safety thresholds are exceeded.